Replacing or re-soldering the DC power jack is not an easy job too. It usually takes two to three hours depending on the damage and the model of the laptop. To reach the power jack, the laptop has to be completely disassembled and the motherboard taken out. Then if the board around the dislodged pin is badly burned, the power jack has to be un-soldered and the board has to be patched. After that a different power jack has to be installed, attached to the case of the laptop and connected with wires to the motherboard, as the patched board wouldn’t be strong enough to support the original type of power jack that was soldered directly to the board.
On most laptops the DC power jack is soldered directly to the motherboard and there are only three or four small pins holding it in place. Unfortunately that makes the power jack quite weak. Any sideways pulling of the DC power cord while attached to the laptop will usually dislodge at least one of these pins, breaking the solder around it. Modern laptops use quite a lot of power, from about 70W to 120W or even more. The bad electrical connection from the dislodged pin will cause sparks and heating that will eventually burn a hole through the motherboard and can even be a fire hazard. The usual signs of that are:A common weak spot on most laptops is the DC power jack. If someone trips on the wire while you have the power adaptor plugged into your laptop, chances are that the power jack will get damaged.
- The battery is not charging properly or stays at half charge despite that you have been using the power adaptor.
- The screen flickers (the brightness is changing) while the power cord is plugged in. This is caused by the laptop switching between DC power (screen is brighter) and battery power (screen is dimmer).
- The DC plug gets hot after a few minutes of use and may even smell of burning.
- There are “scratching” sounds coming from the DC jack.
There are several models of laptops that are resistant to this problem. All older Dell laptops that use the three pin DC power jack are usually not affected, probably because the power cord pops out easier. Also some older Sony Vaio models, and 1-2 Toshiba models where the DC jack is attached to the case away from the motherboard and all new Apple laptops, where the DC power cord is magnetically attached to prevent any damage to the laptop if someone trips on it.
To test for broken power jack:
- Remove the battery
- Plug in the power cord
- Start the laptop
- Gently wiggle the DC power plug on the back of the laptop